In a groundbreaking stride, the ACW-WINGS modification solution has not just disrupted, but elevated the textile industry’s landscape since its implementation in 2019. Stefan Heesen, the visionary behind this innovation, proudly asserts that the end-of-life replacement concept is poised for success, mirroring the triumph of its predecessor.
Customers in China and India have witnessed unprecedented success, with a remarkable return on investment achieved in a mere 4 to 5 months. Heesen’s confidence is well-founded, considering the operational reliability and spare parts availability delivered at a manageable investment cost by the new replacement package.
The ACW-WINGS triumph can be attributed to ingenious modifications. The elimination of the separate drawing field level resulted in a staggering 50% personnel savings, underscoring efficiency in every thread. Energy savings, exceeding 40%, were achieved through the implementation of more efficient tangle units and manual injectors.
Reduced string-up times not only led to lower air consumption but also resulted in reduced operating pressure, ultimately slashing the compressor capacity required. The revamped yarn path, boasting fewer contact points, has been a game-changer, significantly diminishing the number of yarn breaks. The ripple effect? A remarkable 10% increase in the full package rate.
As the textile industry adapts to these transformative innovations, the ACW-WINGS concept stands as a testament to the power of strategic modifications. With eyes on the future, this success story is poised to inspire and reshape the global textile landscape.